Uranium
ore processing
Uranium
ores are normally processed by grinding the ore materials to a
uniform particle size and then treating the ore to extract the
uranium by chemical leaching. The milling process commonly yields dry
powder-form material consisting of natural uranium, "yellowcake,"
which is sold on the uranium market as U3O8
Heap
leaching
is
an extraction process by which chemicals (usually sulfuric
acid)
are used to extract the economic element from ore which has been
mined and placed in piles on the surface. Heap leaching is generally
economically feasible only for oxide ore deposits. Oxidation of
sulfide deposits occur during the geological process called
weathering. Therefore, oxide ore deposits are typically found close
to the surface. If there are no other economic elements within the
ore a mine might choose to extract the uranium using a leaching
agent, usually a low molar sulfuric acid.
Acid
Leaching
Acid
leaching has the advantage of being more effective with difficult
ores, requiring lower temperatures and leaching times compared to
alkaline solutions. It also requires less pretreatment than alkaline
leaching, most notably because the particle size from the grinding
process does not need to be as small. Acid leaching is sometimes also
referred to as heap leaching because the leaching process can be
performed on large "heaps" of uranium ore that have been
collected from mines. The chemistry of the leaching process revolves
around oxidation of the uranium compounds, which is typically
achieved using manganese dioxide (MnO2), sodium chlorate (NaClO3),
and Fe(II) salts. Fig. below
shows a typical reaction pathway for the acid leaching process using
sulfuric acid. Sulfuric acid is typically used due to the solubility
of uranyl sulfate complexes. The reaction is typically performed at
slightly elevated temperatures (~60C) and can often release H2, H2S,
and CO2
gases
during the process. The uranium, which typically begins in the
tetravalent state, goes through a series of reactions, eventually
leading to the formation of the desired complex, [UO2(SO4)3]4-. While
the solubility of this complex makes sulfuric acid a desirable
leaching agent, nitric and hydrochloric acid can also be used, but
are typically not due to their higher cost and corrosiveness.
Alkaline
Leaching
While
both acidic and alkaline leaching agents are used, alkaline leaching
has some significant advantages. Alkaline solutions tend to be more
selective to uranium minerals, which means the solution will contain
fewer impurities. Consequently, the uranium oxide (commonly called
"yellowcake") can be directly precipitated without
purification. Furthermore, the solutions are less corrosive and can
be recycled without the annoyance of increasing impurity
concentrations. Fig. 2 shows a list of reactions involved in the
alkaline uranium leaching process. The alkaline leaching process
relies on the formation of highly soluble uranyl tricarbonate,
UO2(CO3)34-. As in the case of acid leaching, oxidizers are used to
maintain the presence of the hexavalent U6+
cation.
This can be achieved by simply introducing oxygen into the solution
by bubbling air into the solution. The leaching agents used are
sodium bicarbonate and sodium carbonate. This prevents the formation of
uranyl hydroxide compounds. Due to the slower reactivity of the
alkaline solutions, increased pressures and temperatures are
sometimes used to accelerate the process.
Mineralogical
Composition of
Tummalapalle
Uranium Ore:
Mineral % Weight
Carbonates 83.2
Quartz + Feldspar 11.3
Collophane 4.3
Pyrite 0.47
Chalcopyrite 0.05
Galena Traces Magnetite 0.15
Ilmenite + Leucoxene 0.25
Iron Hydroxide (Goethite) 0.27
Pitchblende in intimate 0.1
association with Pyrite
Total 100.0